Neway provides precision manufacturing of Stellite alloy parts using advanced techniques like vacuum investment casting and CNC machining. These high-performance parts offer exceptional wear, corrosion, and heat resistance, serving industries such as aerospace, oil, and chemical processing.
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Stellite Alloy Components Manufacturing
Neway's Stellite alloy components manufacturing process combines vacuum investment casting and precision CNC machining. We ensure high-temperature stability, wear resistance, and corrosion protection. Post-processing includes heat treatment, Hot Isostatic Pressing (HIP), and material testing, delivering components for demanding industries like aerospace, chemical, and oil processing with tight tolerances and high performance..
Delivers complex, high-precision components with excellent surface finish, minimal contamination, and optimal mechanical properties for aerospace and industrial applications.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Superalloy directional casting offers improved creep resistance and strength compared to single crystal casting, as it aligns grains in a single direction, reducing stress concentrations. It's ideal for parts like turbine blades that operate under high mechanical loads.
Equiaxed Crystal Casting, with randomly oriented grains, is more cost-effective but has lower high-temperature performance, making it suitable for less critical parts like turbine wheels or casings.
Powder metallurgy (PM) turbine discs offer improved material uniformity, fine grain structure, and enhanced mechanical properties, such as high strength and fatigue resistance. PM allows for near-net shape manufacturing, reducing material waste and machining time.
In addition to vacuum casting of high temperature alloys, Neway also provides precision vacuum investment casting services for stainless steel, carbon steel and titanium aluminum intermetallic compounds.
Superalloy precision forging for turbine blades offers enhanced strength, high-temperature resistance, and fatigue life. This process also enhances creep resistance and oxidation protection, making it ideal for demanding environments like aerospace and gas turbines.
We provide 3, and 5-axis CNC machining services, mainly for high-temperature alloy vacuum castings and 3D-printed parts blanks for precision post-processing or manufacturing samples.
Focus on 3D printing of high temperature alloys such as Inconel718LC, Inconel625, HastelloyX, Haynes188, etc. Titanium alloys such as TC4, TC15, stainless steel 316L, and aluminum alloy AlSi10Mg.
Delivers complex, high-precision components with excellent surface finish, minimal contamination, and optimal mechanical properties for aerospace and industrial applications.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Superalloy directional casting offers improved creep resistance and strength compared to single crystal casting, as it aligns grains in a single direction, reducing stress concentrations. It's ideal for parts like turbine blades that operate under high mechanical loads.
Equiaxed Crystal Casting, with randomly oriented grains, is more cost-effective but has lower high-temperature performance, making it suitable for less critical parts like turbine wheels or casings.
Powder metallurgy (PM) turbine discs offer improved material uniformity, fine grain structure, and enhanced mechanical properties, such as high strength and fatigue resistance. PM allows for near-net shape manufacturing, reducing material waste and machining time.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Superalloy directional casting offers improved creep resistance and strength compared to single crystal casting, as it aligns grains in a single direction, reducing stress concentrations. It's ideal for parts like turbine blades that operate under high mechanical loads.
Equiaxed Crystal Casting, with randomly oriented grains, is more cost-effective but has lower high-temperature performance, making it suitable for less critical parts like turbine wheels or casings.
Powder metallurgy (PM) turbine discs offer improved material uniformity, fine grain structure, and enhanced mechanical properties, such as high strength and fatigue resistance. PM allows for near-net shape manufacturing, reducing material waste and machining time.
In addition to vacuum casting of high temperature alloys, Neway also provides precision vacuum investment casting services for stainless steel, carbon steel and titanium aluminum intermetallic compounds.
Superalloy precision forging for turbine blades offers enhanced strength, high-temperature resistance, and fatigue life. This process also enhances creep resistance and oxidation protection, making it ideal for demanding environments like aerospace and gas turbines.
We provide 3, and 5-axis CNC machining services, mainly for high-temperature alloy vacuum castings and 3D-printed parts blanks for precision post-processing or manufacturing samples.
Focus on 3D printing of high temperature alloys such as Inconel718LC, Inconel625, HastelloyX, Haynes188, etc. Titanium alloys such as TC4, TC15, stainless steel 316L, and aluminum alloy AlSi10Mg.
Delivers complex, high-precision components with excellent surface finish, minimal contamination, and optimal mechanical properties for aerospace and industrial applications.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Post-processing for Stellite alloy casting components ensures enhanced performance and longevity. Techniques include Hot Isostatic Pressing (HIP) to eliminate porosity, heat treatment to optimize mechanical properties, superalloy welding for precise assembly, Thermal Barrier Coating (TBC) for heat resistance, and CNC machining for intricate detailing. Advanced testing methods validate component quality, ensuring reliability for aerospace, energy, and industrial applications.
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Hot Isostatic Pressing (HIP)
Eliminates porosity, increases density, and enhances fatigue and creep resistance.
Stellite alloys are known for exceptional wear, corrosion, and heat resistance. Key grades include Stellite 6, for general wear; Stellite 21, offering higher impact resistance; and Stellite 12, excelling in abrasion. These alloys maintain hardness at elevated temperatures, ideal for extreme industrial environments and high-performance components.
Stellite alloy parts are renowned for their exceptional wear resistance, corrosion resistance, and high-temperature strength. These components are widely used in aerospace, power generation, oil and gas, marine, and energy industries. Typical applications include turbine blades, nozzle rings, valve seats, and cutting tools, where durability and performance in harsh environments are critical, ensuring long service life and reduced maintenance.
Neway has produced custom Stellite alloy components such as precision turbine blades for aerospace engines, corrosion-resistant valve seats for chemical processing, and durable pump impellers for the oil and gas industry. Each component is tailored to meet specific wear, heat, and corrosion resistance requirements for demanding operational environments.