Custom Superalloy Parts Factory and Supplier

Custom High Temperature Alloy Automotive Parts Manufacturing

Neway offers processes like Vacuum Investment Casting, Superalloy 3D Printing, CNC Machining, and Hot Isostatic Pressing (HIP). Using high-temperature alloys, they can manufacture custom automotive parts such as turbocharger components, exhaust manifolds, and high-performance engine parts.

High Temperature Alloy Automotive Parts Manufacturing Solutions

Neway uses several processes for high-temperature alloy automotive parts, including Vacuum Investment Casting, Superalloy 3D Printing, and CNC Machining for precise shaping. Post-processing, like Heat Treatment and Hot Isostatic Pressing (HIP), ensures durability and strength. These processes are ideal for producing turbochargers, exhaust manifolds, engine components, and other parts that endure extreme temperatures in automotive applications.
High Temperature Alloy Automotive Parts Manufacturing Solutions

Processing

Automotive Components

Advantages

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Single Crystal Casting

Turbocharger wheels, high-performance exhaust valves

Superior creep resistance and thermal fatigue strength, ideal for extreme temperature environments.

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Equiaxed Crystal casting

Engine pistons, valve seats, manifolds

Lower production costs, uniform grain structure providing good mechanical properties in multiple directions.

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Superalloy Directional Casting

Turbocharger blades, exhaust manifolds, turbine wheels

Enhanced fatigue and creep resistance, optimized for directional stress tolerance in high-heat conditions.

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Special Alloy Casting

Custom exhaust systems, high-temperature engine components

Allows for unique compositions tailored for specific corrosion resistance, temperature, or strength needs.

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Powder Metallurgy Turbine Disc

Turbocharger discs, high-strength gear components

Excellent material uniformity and strength, with reduced porosity and enhanced wear resistance.

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Superalloy Isothermal Forging

Crankshafts, connecting rods, turbocharger shafts

Improved mechanical properties due to grain flow alignment, ensuring superior strength and durability.

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Automotive Industry Superalloy Selection

The automotive industry utilizes superalloys like Inconel, Nimonic, Hastelloy, Stellite, and Titanium for their strength, heat resistance, and durability. These materials are essential in turbochargers, exhaust systems, valves, and catalytic converters, where they withstand extreme temperatures and corrosive gases. Their reliability improves engine performance, fuel efficiency, and emissions control, ensuring long-lasting, high-performance components in modern vehicles.

Suprealloys

Typical Brand

Key Features

Applications

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Inconel Alloy

Inconel 718LC, Inconel 713LC, Inconel 738LC

High strength, oxidation, and corrosion resistance at high temperatures.

Turbochargers, exhaust manifolds, catalytic converters, fasteners

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CMSX Series

CMSX-4, CMSX-10, CMSX-2

Single-crystal alloys, excellent creep resistance, thermal fatigue, and oxidation resistance.

Turbocharger wheels, exhaust nozzles, heat shields, power turbines

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Monel Alloy

Monel 400, Monel K-500, Monel R-405

Exceptional corrosion resistance, especially to seawater and chemical environments.

Fuel tanks, exhaust components, valves, control systems.

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Hastelloy Alloy

Hastelloy X, Hastelloy C-276, Hastelloy S

Excellent resistance to oxidation, high temperatures, and chemical attack.

Turbocharger housings, exhaust systems, catalytic converters, heat exchangers

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Stellite Alloy

Stellite 6B, Stellite 21, Stellite 31

Extreme wear and corrosion resistance, good performance at high temperatures.

Valve seats, cam followers, turbocharger components, bearings

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Nimonic Alloy

Nimonic 80A, Nimonic 105, Nimonic 90

High strength and creep resistance at elevated temperatures, excellent oxidation resistance.

Valve springs, turbochargers, exhaust manifolds, engine components

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Titanium Alloy

Ti-6Al-4V, Ti-6246, Ti-6242

High strength-to-weight ratio, excellent corrosion resistance, and good high-temperature performance.

Engine valves, connecting rods, exhaust systems, suspension springs

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Rene Alloys

Rene 41, Rene 77, Rene N5

Excellent creep resistance, oxidation resistance, and strength at high temperatures.

Turbocharger wheels, engine turbines, exhaust components, heat shields

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Single Crystal Alloy

CMSX-4, Rene N5, PWA 1484

Single grain structure, superior creep resistance, fatigue life, and thermal stability in extreme temperatures.

Turbocharger turbines, exhaust nozzles, thermal shields, hot section components

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High Temperature Alloy Components In Automotive Industry

Neway has produced high-temperature alloy components like turbocharger wheels, exhaust manifolds, and engine valves for the automotive industry. We use processes such as Vacuum Investment Casting, Precision Forging, and Superalloy 3D Printing. Post-processes like Hot Isostatic Pressing (HIP), Heat Treatment, CNC Machining, and Thermal Barrier Coating (TBC) ensure superior strength, heat resistance, and durability in these parts.
Direct Reading Spectrometer
Direct Reading Spectrometer
Tensile Testing Machine Checking
Tensile Testing Machine Checking
X-ray Checking
X-ray Checking
Thermal Physical Properties Test Platform
Thermal Physical Properties Test Platform
Corrosion Production Line
Corrosion Production Line
Dynamic and Static Fatigue Tester
Dynamic and Static Fatigue Tester
Electron Backscattering Diffractometer (EBSD)
Electron Backscattering Diffractometer (EBSD)
Inductively Coupled Plasma Optical Emission Spectrometer (ICP-OES)
Inductively Coupled Plasma Optical Emission Spectrometer (ICP-OES)
3D Scanning Measuring Instrument Checking
3D Scanning Measuring Instrument Checking
Coordinate Measuring Machine (CMM)
Coordinate Measuring Machine (CMM)
Glow Discharge Mass Spectrometer (GDMS)
Glow Discharge Mass Spectrometer (GDMS)
Carbon Sulfur Analyzer Checking
Carbon Sulfur Analyzer Checking
Water Immersion Ultrasonic Inspection
Water Immersion Ultrasonic Inspection
Line Array Industrial CT(GE)
Line Array Industrial CT(GE)
Scanning Electron Microscope (SEM) Checking
Scanning Electron Microscope (SEM) Checking
Simultaneous Thermal Analyzer (STA) Checking
Simultaneous Thermal Analyzer (STA) Checking
Metallographic Microscopy Checking
Metallographic Microscopy Checking
Stereo Microscope Checking
Stereo Microscope Checking
New Technology
New Technology
Products Gallery
Products Gallery
Various Industries
Various Industries
Surface Finishings
Surface Finishings
Post-Process
Post-Process
Manufacturing Technology
Manufacturing Technology
R&D and Simulation
R&D and Simulation
Manufacturing Equipments
Manufacturing Equipments
Testing Equipments
Testing Equipments
3D Printing Prototyping
3D Printing Prototyping
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Contact
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