At Neway, we manufacture Monel alloy components using advanced methods like vacuum investment casting and precision forging. Post-processing includes heat treatment, CNC machining, and material testing to ensure strength and corrosion resistance. These components serve industries like aerospace and chemical, offering durability in extreme environments.
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Hastelloy Alloy Components Manufacturing
Neway manufactures Hastelloy alloy components using vacuum investment casting and precision forging techniques. Post-processing includes heat treatment, Hot Isostatic Pressing (HIP), and CNC machining for enhanced strength and corrosion resistance. These components, tested for high performance, are ideal for harsh environments in aerospace, chemical, and petrochemical industries.
Delivers complex, high-precision components with excellent surface finish, minimal contamination, and optimal mechanical properties for aerospace and industrial applications.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Superalloy directional casting offers improved creep resistance and strength compared to single crystal casting, as it aligns grains in a single direction, reducing stress concentrations. It's ideal for parts like turbine blades that operate under high mechanical loads.
Equiaxed Crystal Casting, with randomly oriented grains, is more cost-effective but has lower high-temperature performance, making it suitable for less critical parts like turbine wheels or casings.
Powder metallurgy (PM) turbine discs offer improved material uniformity, fine grain structure, and enhanced mechanical properties, such as high strength and fatigue resistance. PM allows for near-net shape manufacturing, reducing material waste and machining time.
In addition to vacuum casting of high temperature alloys, Neway also provides precision vacuum investment casting services for stainless steel, carbon steel and titanium aluminum intermetallic compounds.
Superalloy precision forging for turbine blades offers enhanced strength, high-temperature resistance, and fatigue life. This process also enhances creep resistance and oxidation protection, making it ideal for demanding environments like aerospace and gas turbines.
We provide 3, and 5-axis CNC machining services, mainly for high-temperature alloy vacuum castings and 3D-printed parts blanks for precision post-processing or manufacturing samples.
Focus on 3D printing of high temperature alloys such as Inconel718LC, Inconel625, HastelloyX, Haynes188, etc. Titanium alloys such as TC4, TC15, stainless steel 316L, and aluminum alloy AlSi10Mg.
Delivers complex, high-precision components with excellent surface finish, minimal contamination, and optimal mechanical properties for aerospace and industrial applications.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Superalloy directional casting offers improved creep resistance and strength compared to single crystal casting, as it aligns grains in a single direction, reducing stress concentrations. It's ideal for parts like turbine blades that operate under high mechanical loads.
Equiaxed Crystal Casting, with randomly oriented grains, is more cost-effective but has lower high-temperature performance, making it suitable for less critical parts like turbine wheels or casings.
Powder metallurgy (PM) turbine discs offer improved material uniformity, fine grain structure, and enhanced mechanical properties, such as high strength and fatigue resistance. PM allows for near-net shape manufacturing, reducing material waste and machining time.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Superalloy directional casting offers improved creep resistance and strength compared to single crystal casting, as it aligns grains in a single direction, reducing stress concentrations. It's ideal for parts like turbine blades that operate under high mechanical loads.
Equiaxed Crystal Casting, with randomly oriented grains, is more cost-effective but has lower high-temperature performance, making it suitable for less critical parts like turbine wheels or casings.
Powder metallurgy (PM) turbine discs offer improved material uniformity, fine grain structure, and enhanced mechanical properties, such as high strength and fatigue resistance. PM allows for near-net shape manufacturing, reducing material waste and machining time.
In addition to vacuum casting of high temperature alloys, Neway also provides precision vacuum investment casting services for stainless steel, carbon steel and titanium aluminum intermetallic compounds.
Superalloy precision forging for turbine blades offers enhanced strength, high-temperature resistance, and fatigue life. This process also enhances creep resistance and oxidation protection, making it ideal for demanding environments like aerospace and gas turbines.
We provide 3, and 5-axis CNC machining services, mainly for high-temperature alloy vacuum castings and 3D-printed parts blanks for precision post-processing or manufacturing samples.
Focus on 3D printing of high temperature alloys such as Inconel718LC, Inconel625, HastelloyX, Haynes188, etc. Titanium alloys such as TC4, TC15, stainless steel 316L, and aluminum alloy AlSi10Mg.
Delivers complex, high-precision components with excellent surface finish, minimal contamination, and optimal mechanical properties for aerospace and industrial applications.
Single Crystal Casting eliminates grain boundaries, offers superior creep resistance and durability at high temperatures, and is mainly used to produce critical turbine components like blades.
Post Process for Hastelloy Casting Components
The post-process for Hastelloy casting components ensures optimal performance and durability through advanced techniques. This includes Hot Isostatic Pressing (HIP) to eliminate porosity, heat treatment to enhance mechanical properties, welding for precise joins, Thermal Barrier Coating (TBC) for high-temperature protection, CNC machining for tight tolerances, deep hole drilling, Electrical Discharge Machining (EDM) for intricate features, and thorough material testing and analysis for quality assurance.
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Hot Isostatic Pressing (HIP)
Eliminates porosity, increases density, and enhances fatigue and creep resistance.
Neway utilizes Hastelloy alloys like C-276, C-22, and B-3, known for excellent corrosion resistance, high strength, and durability in extreme environments. These alloys offer protection against acids, chlorides, and oxidation, making them ideal for demanding applications in aerospace, chemical, and oil & gas industries.
Neway specializes in manufacturing high-performance parts like turbine blades, impellers, turbine discs, combustion chambers, casings, and nozzle rings. These components, crafted from advanced alloys, are used in critical industries such as aerospace, aviation, oil & gas, and chemical processing, ensuring durability in extreme environments.
Neway has produced custom Monel alloy components, including valves, pump impellers, and marine fittings, designed for superior corrosion resistance in harsh environments. These parts are tailored for the oil & gas, marine, and chemical industries, ensuring long-term durability and performance under extreme pressure, temperature, and corrosive conditions.