Superalloy Single Crystal Casting Service

Single Crystal Casting is commonly used for casting high temperature alloys. It eliminates grain boundaries, providing superior strength and heat resistance compared to equiaxed crystal casting, which is ideal for turbine blades.
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Industries and Applications for Single Crystal Castings

Single Crystal Casting (SX) is widely used in industries where components are subjected to extreme thermal and mechanical stresses, particularly in high-temperature environments. Below are the key industries and applications
Industries and Applications for Single Crystal Castings

Industries

Applications

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Aerospace and Aviation

turbine blades, high-pressure vanes, afterburners, jet engine components, nozzle guide vanes.

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Power Generation

gas turbine blades, turbine vanes, turbine discs, stator vanes.

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Automotive

turbocharger blades, exhaust system components, heat shields, engine turbine wheels, thermal insulation parts.

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Military and Defense

jet engine turbine blades, missile casings, thermal shields, precision-guided components, armor plating.

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Oil & Gas

subsea valves, high-pressure nozzles, pump impellers, compressor rotors, heat exchanger tubes.

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Energy

gas turbine components, fuel cell parts, solar turbine rotors, thermal barrier-coated components.

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Chemical Processing

high-corrosion nozzles, heat exchanger elements, chemical pump components, reactor parts.

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Pharmaceutical and Food

precision valves, mixing impellers, pumps, heat-tolerant nozzles, sanitary components.

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Nuclear

reactor core components, control rods, heat exchanger tubes, fuel assemblies, cooling system parts.

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Marine

high-performance propellers, exhaust manifolds, heat-resistant valves, pump components, nozzles.

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Mining

wear-resistant shafts, drill bit heads, impellers, abrasive-resistant nozzles, pump casings.

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Single Crystal Casting Materials

CMSX-10
CMSX-11
CMSX-2
CMSX-2 Alloy
CMSX-3
CMSX-4
CMSX-486
CMSX-6
CMSX-7
CMSX-8
DD6
EPM-102
Fifth-Generation
First-Generation
Fourth-Generation
PWA 1480
PWA 1484
Rene N5
Rene N6
RR3000
SC180
Second-Generation
SRR 99
Third-Generation
TMS-138
TMS-162
TMS-196
TMS-238
TMS-75

What We Can Do on Single Crystal Casting

We specialize in Single Crystal Casting for high-temperature components, offering superior creep resistance, thermal fatigue resistance, and oxidation resistance. This process is ideal for producing turbine blades, vanes, and aerospace parts that require precise grain structure control, ensuring enhanced mechanical properties and prolonged service life in extreme environments such as aerospace and power generation industries.
Direct Reading Spectrometer
Direct Reading Spectrometer
Tensile Testing Machine Checking
Tensile Testing Machine Checking
X-ray Checking
X-ray Checking
Thermal Physical Properties Test Platform
Thermal Physical Properties Test Platform
Corrosion Production Line
Corrosion Production Line
Dynamic and Static Fatigue Tester
Dynamic and Static Fatigue Tester
Electron Backscattering Diffractometer (EBSD)
Electron Backscattering Diffractometer (EBSD)
Inductively Coupled Plasma Optical Emission Spectrometer (ICP-OES)
Inductively Coupled Plasma Optical Emission Spectrometer (ICP-OES)
3D Scanning Measuring Instrument Checking
3D Scanning Measuring Instrument Checking
Coordinate Measuring Machine (CMM)
Coordinate Measuring Machine (CMM)
Glow Discharge Mass Spectrometer (GDMS)
Glow Discharge Mass Spectrometer (GDMS)
Carbon Sulfur Analyzer Checking
Carbon Sulfur Analyzer Checking
Water Immersion Ultrasonic Inspection
Water Immersion Ultrasonic Inspection
Line Array Industrial CT(GE)
Line Array Industrial CT(GE)
Scanning Electron Microscope (SEM) Checking
Scanning Electron Microscope (SEM) Checking
Simultaneous Thermal Analyzer (STA) Checking
Simultaneous Thermal Analyzer (STA) Checking
Metallographic Microscopy Checking
Metallographic Microscopy Checking
Stereo Microscope Checking
Stereo Microscope Checking
New Technology
New Technology
Products Gallery
Products Gallery
Various Industries
Various Industries
Surface Finishings
Surface Finishings
Post-Process
Post-Process
Manufacturing Technology
Manufacturing Technology
R&D and Simulation
R&D and Simulation
Manufacturing Equipments
Manufacturing Equipments
Testing Equipments
Testing Equipments
3D Printing Prototyping
3D Printing Prototyping
Contact
Contact

SCC Turbine Blades Gallery

Single Crystal Casting (SCC) is ideal for turbine blades because it eliminates grain boundaries, which are weak points that reduce performance at high temperatures. The single-crystal structure provides superior creep resistance, fatigue strength, and thermal stability, enabling turbine blades to withstand extreme heat and mechanical stress, improving efficiency and longevity in high-performance engines.
rene-104-alloy-single-crystal-casting-reactor-core-components
mar-m-247-superalloy-single-crystal-casting-turbine-rotors
rene-80-single-crystal-manufacturing-turbine-blades-and-vanes
inconel-718-single-crystal-molding-engine-components
cmsx-4-directional-solidification-casting-gas-turbine-blades
hastelloy-x-single-crystal-alloy-casting-heat-exchanger-components
pwa-1484-superalloy-monocrystalline-casting-turbine-components
rene-n5-superalloy-single-crystal-casting-turbocharger-components
rene-104-alloy-single-crystal-casting-reactor-core-components
mar-m-247-superalloy-single-crystal-casting-turbine-rotors
rene-80-single-crystal-manufacturing-turbine-blades-and-vanes
inconel-718-single-crystal-molding-engine-components
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Neway Precision Works Ltd.
No. 3, Lefushan Industrial West Road
Fenggang, Dongguan, Guangdong
China (ZIP 523000)
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